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Pareto Chart

Sort causes and find the vital few.

When to use it

Use it to decide which problem to attack first. Paste categories and counts, and it sorts them, draws the cumulative line and marks the vital few that make up 80% of the total.

What you enter

  • One category per line: category, count

Paste two columns from Excel. The chart sorts itself.

What you get

  • Result
  • Pareto
  • Ranking

How it works

Vital few are the categories that together make up the first 80% of the total, including the one that crosses 80%.

How to use the Pareto Chart

A Pareto chart sorts categories from largest to smallest and adds a cumulative percentage line, showing which few causes create most of the problem (the 80/20 rule).

  1. Enter categories and their counts, hours or cost.
  2. The chart sorts them and draws the cumulative line.
  3. Focus improvement on the categories that make up roughly the first 80%.

Worked example

A month of scrap shows 9 defect types. Three of them (burrs, wrong length, scratches) account for 78% of scrapped parts, so the improvement team starts there rather than spreading effort across all nine.

Common mistakes to avoid

Frequently asked questions

What is the Pareto principle?

The observation that roughly 80% of effects come from about 20% of causes. The exact split varies, but the vital few usually dominate.

Should a Pareto chart use count or cost?

Use whatever matters most to the business. A rare but expensive defect may rank first by cost but last by count.

How do I make a Pareto chart in Excel?

Signed-in users can export the chart and data from this tool to an Excel file ready to update.

Create your free accountUse the Pareto Chart online and download the Excel and print-ready PDF versions. Free, no credit card.

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